Our efficient, fully automatic wire winding machine for the production of distribution transformer coils up to 3,000 kVA with automatic use of 3 strips of insulation.
By winding 3 strips, it is possible to wind with very thin layer insulation and thick wires, making a particularly compact and efficient coil possible. Two strips are permanently wound from the beginning to the end of the coil with a small overlap. A wedge-shaped insulation is built up in each layer. The third strip serves as the edge strip and is automatically shot in at the end of the layer to fill the edge of the coil. Everything works fully automatically, without glue or manual intervention.
Wires are flattened directly in the wire guide eliminating the need for an expensive, big external wire flattener and allowing the use of regular round wires while also achieving a higher filling degree of the coil and as a result, a more compact coil. The use of round or flat wires is also possible with optional flat wire and round wire brakes.
Vibrations and varying wire tensions are picked up by the dancer system keeping the wire tension constant, even at high winding speeds with rectangular coils.
Two different materials possible
Our space-saving machine measures 18,9 m² in total.
0,8 – 3,5 mm (Cu) / 0,8 – 4,0 mm (Al)
0.03′ – 0.13″ (Cu) / 0.03 – 0.15″ (Al)
max. 700 mm / max. 27.6″
max. 1000 mm / 39.3”
60 – 300 N
450 rpm
max. 450 kg / 992 lbs
Machines with different specifications are available on request.
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